YK3118B CNC型

YK3118CNC型

高效數(shù)控滾齒機(jī)

HIGH EFFICIENCY CNC HOBBING MACHINE

YK3118CNC高效數(shù)控滾齒機(jī)采用展成法原理，通過數(shù)控系統(tǒng)電子齒輪箱(EGB)功能，

實(shí)現(xiàn)分齒運(yùn)動(dòng)和差動(dòng)補(bǔ)償運(yùn)動(dòng)，能完成圓柱齒輪、斜齒輪、鼓形齒輪、蝸輪及花鍵

等齒的加工。本機(jī)床為高效數(shù)控滾齒機(jī)，非常適合于汽車、摩托車行業(yè)，減速機(jī)、

紡織機(jī)械、起重機(jī)械、機(jī)床等企業(yè)的齒輪大批量加工。

YK3118CNC Adopted with principle of generating method and CNC EGB function,to achieve gear rack movement and differential compensation,Y3120 CNC gear hobbing machine is a kind of high efficiency hobbing machine tool available to precisely produce Cylindrical gear,helical gear,drum gear,worm gear and spline etc.This model is widely applied for large production of small module gears in the motorcycle/auto,reducer motor,textile machinery,lift machinery and ,lathe machine tool etc.

主要特點(diǎn)MAIN FEATURES:

1、本機(jī)床為七軸四聯(lián)動(dòng)，七個(gè)數(shù)控軸為:

A一滾刀架回轉(zhuǎn)運(yùn)動(dòng)

B一滾刀主軸回轉(zhuǎn)運(yùn)動(dòng)

C一工作臺(tái)主軸箱回轉(zhuǎn)運(yùn)動(dòng)

X一徑向進(jìn)給運(yùn)動(dòng)

Y一切向進(jìn)給運(yùn)動(dòng)

Z一軸向進(jìn)給運(yùn)動(dòng)

U-尾座頂尖運(yùn)動(dòng)

四個(gè)聯(lián)動(dòng)軸為:B軸、C軸、X軸、Z軸;

2、采用電子齒輪箱(EGB)實(shí)現(xiàn)分齒運(yùn)動(dòng)和差動(dòng)補(bǔ)償運(yùn)動(dòng);

3、快退保護(hù)功能:在斷電或發(fā)生故障按下急停時(shí)。同步快退讓刀，避免損壞刀具;

4、具有故障診斷及報(bào)警顯示功能;

5、具有二次切削對(duì)刀功能:在齒輪粗滾熱處理后，精加工硬度HRC59°±2°的硬齒面加工;

6、工件主軸采用力矩電機(jī)直聯(lián)驅(qū)動(dòng)。并配置高精度的角度編碼器，提高機(jī)床的運(yùn)動(dòng)精度，提高了零件的加工精度。

7、具有干、濕切功能:選用合適的滾刀可進(jìn)行高速干式切削;

8、加工精度可達(dá)G B / T 10095.1-2008的6級(jí)，齒面粗糙度為Ra1.6μm。

1 ,This machine has seven axes and four linkages, and the seven CNC axes are:

A axis:Hob shaft swivel

  B axis:Hob spindle swivel

  C axis:Table swivel

  X axis:Radial feed

  Y axis:Tangential feed

  Z axis:Axial feed

  U axis: Tail stock top movement

The 4 linkage axes are:B,C,X, Z

2,Electronic gear box to achieve gear rack and differential compensation.

3,Backward protection function:when interruption of power or another kind of emergency, synchronously retreat knife for protection.

4,Software for fault diagnostics and alarm show.

5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to

the hardness of HRC59°±2°.

6,Both the and the workpiece are directly driven by an electric spindle plus a torque motor. It is equipped with a high-precision angle encoder to improve the motion accuracy of the machine tool and the machining accuracy of the parts.

7,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting

8,The machining accuracy can reach Grade 6 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.

標(biāo)準(zhǔn)配置standard equipment

SINUMERIK數(shù)控控制系統(tǒng) SINUMERIK 828D CNC system

工件夾緊裝置workpiece clamping device

全密封護(hù)罩Close Cover

10.4"彩色顯示器 10.4" color screen

Φ16刀桿組件φ16 hob cutter set

集中定量潤(rùn)滑裝置 concentrate quantitative lubrication device

帶空調(diào)的電氣控制箱electric control box with air conditioner

液壓系統(tǒng)hydraulic system

磁力排屑機(jī)、鐵屑箱magnetic chip conveyor

機(jī)床狀態(tài)顯示燈situation index light

冷卻系統(tǒng)cooling system

機(jī)床減震墊鐵absorber pad

機(jī)床照明燈illumination light

循環(huán)潤(rùn)滑系統(tǒng)recycling lubrication system

安裝調(diào)整專用工具install and adjust tools

活絡(luò)頂尖rotatable thimble

滾珠絲杠導(dǎo)軌(進(jìn)口)Ball screw guider(entry)

軸承(進(jìn)口)Bearing(entry)

使用說明書operation&service manual

可選配置optional equipment

工件夾具workpiece clamping device

精密對(duì)刀精加工裝置skiving precise cutter setting

油霧處理裝置(濕切)oil mist collector(wet)

φ13刀桿組件φ13 hob cutter set

φ22刀桿組件φ22 hob cutter set

Φ27刀桿組件φ27 hob cutter set

機(jī)動(dòng)去毛刺裝置mechanical deburring equippment

主要技術(shù)參數(shù)main technical specification

項(xiàng)目Item         單位Unit        YK3118CNC

最大工件直徑Max workpiece diameter       200mm

最大工件模數(shù)Max module       3

最大軸向行程Max axial travel        330  mm

加工齒數(shù)范圍No. of teeth       3~999teeh

滾刀最大直徑x長(zhǎng)度Max diameter and length of Hob        φ80 x 120  mm

滾刀軸直徑Max diameter of hob        φ16 mm

滾刀竄刀長(zhǎng)度Max length of hob shift        120 mm

滾刀主軸(B軸)最高轉(zhuǎn)速Hob spindle rotation speed B-axis        3000 rpm

工件主軸（C軸）最高轉(zhuǎn)速Table rotation speed C-axis       700rpm

X, Z軸快速移動(dòng)速度X/Z rapid traverse speed        5000mm/min

尾座頂尖（U軸）行程 The stroke of the tailstocktop (U axis).  300mm

滾刀架最大回轉(zhuǎn)角度Hob head swivel     ±45°degree

電機(jī)總功率Total Power of motor   30 KVA

機(jī)床外形尺寸(長(zhǎng)x寬x高)Overall dimensions 2550 x 2800 x 2450mm

機(jī)床凈重Net weight    9000  Kg