YGS3608 CNC型日期:2025-06-19 訪問次數(shù):88
YGS3608CNC型
高速干、濕切臥式數(shù)控滾齒機
CNC DRY OR WET HORIZONTAL TYPE HIGH SPEED GEAR HOBBING MACHINE
YGS3608CNC型高速干、濕切臥式數(shù)控滾齒機采用展成法原理,通過數(shù)控系統(tǒng)電
子齒輪箱(EGB)功能,實現(xiàn)分齒運動和差動補償運動。能完成圓柱齒輪、斜齒
輪、鼓形齒輪、蝸輪及花鍵等齒的加工。
本機床為高速數(shù)控滾齒機,非常適合于儀器、儀表制造行業(yè)、汽車、摩托車行業(yè), 微型減速機行業(yè)及國防軍工等企業(yè)的小模數(shù)齒輪大批量加工。
YGS3608CNC dry or wet horizontal type high speed Gear hobbing machine
Adopted with principle of generating method and CNC EGB,to achieve gear rack movement and differential compensation,Dry or wet cutting,horizontal type,YGS3610B CNC gear hobbing machine is available to precisely produce cylindrical gear,helical gear,drum gear,worm gear and spline etc.
This model is widely applied for large production of small module gears in the Industries of instruments/apparatus,electric tools,motorcycle/auto,reducer motor and aeronautics/astronautics or defense military field etc.
主要特點MAIN FEATURES:
1、本機床為五軸四聯(lián)動,五個數(shù)控軸為:
B一滾刀主軸回轉(zhuǎn)運動
C一工作臺主軸箱回轉(zhuǎn)運動
X一徑向進給運動
Y一切向進給運動
Z一軸向進給運動
四個聯(lián)動軸為:B軸、C軸、X軸、Z軸;
2、采用電子齒輪箱(EGB)實現(xiàn)分齒運動和差動補償運動;
3、快退保護功能:在斷電或發(fā)生故障按下急停時,同步快退讓刀,避免損壞刀具;
4、具有故障診斷及報警顯示功能;
5、具有二次切削對刀功能:在齒輪粗滾熱處理后,精加工硬度HRC59°±2°的硬齒面加工;
6、滾刀主軸、工件主軸采用高精度齒輪副實現(xiàn)高速高精度分度,并具有消除間隙裝置,提高機床的運動精度和零件的加工精度。
7、具有干、濕切功能:選用合適的滾刀可進行高速干式切削;
8、加工精度可達G B / T 10095.1-2008的6級,齒面粗糙度為Ra1.6u m。
1,6 axes control, 4 axes linkage,the 6 CNC axes are:
A axis:Hob shaft swivel
B axis:Hob spindle swivel
C axis: Workpiece spindle swivel
X axis:Radial feed
Y axis:Tangential feed
Z axis:Axial feed
The 4 linkage axes are:B,C,X, Z
2,Electronic gear box to achieve gear rack and differential
compensation.
3,Backward protection function:when interruption of power or another kind of emergency
synchronously retreat knife for protection.
4,Software for fault diagnostics and alarm show.
5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°.
6,The hob spindle and the work piece spindle adopt high-precision gear pairs to achieve high-speed and high-precision indexing, and have a gap elimination device to improve the movement accuracy of the machine tool and the processing accuracy of parts.
7,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting
8,The machining accuracy can reach Grade 7 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.
臺灣新代數(shù)控控制系統(tǒng) taiwans new generationCNC system
工件夾緊裝置 workpiece clamping device 全密封護罩 Close Cover
10.4"彩色顯示器 10.4" color screen
Ф13刀桿組件Ф13 hob cutter set 集中定量潤滑裝置quantitative lubrication device
帶熱交換器的電氣控制箱electric control box with heat exchanger
液壓系統(tǒng)hydraulic system 磁力排屑機、鐵屑箱magnetic chip conveyor
機床狀態(tài)顯示燈situation index light
冷卻系統(tǒng)cooling system 機床減震墊鐵 absorber pad
機床照明燈illumination light
循環(huán)潤滑系統(tǒng)recycling lubrication system 安裝調(diào)整專用工具install and adjust tools
滾珠絲杠導軌(進口)Ball screw guider(entry)
軸承(進口)Bearing(entry)
使用說明書operation&service manual
可選配置OPTIONAL EQUIPMENT
精密對刀精加工裝置skiving precise cutter setting 工件夾具 workpiece clamping device
機動去毛刺裝置mechanical deburring equippment
油霧處理裝置(濕切)oil mist collector(wet)
工件夾具 workpiece clamping device
Ф8刀桿組件Ф8 hob cutter set
Ф10刀桿組件Ф10 hob cutter set
Ф16刀桿組件Ф16 hob cutter set
工件輔助托架auxiliary bracket
活絡頂尖rotatable thimble
主要技術參數(shù)MAIN TECHNICAL SPECIFICATION
項目Item 單位Unit YGS3608A/B CNC型
最大工件直徑Max workpiece diameter 80 mm
最大工件模數(shù)Max module 1.5mm
最大軸向行程Max axial travel 150 mm
加工齒數(shù)范圍No. of teeth 3~999teeth
滾刀最大直徑x長度Max diameter and length of Hob 60 x 70mm
滾刀軸直徑Max diameter of hob arbo Ф13mm
滾刀竄刀長度Max length of hob shift 70mm
滾刀主軸(B軸)最高轉(zhuǎn)速Hob spindle rotation speed B-axis 3000 rpm
工件主軸(C軸)最高轉(zhuǎn)速Table rotation speed C-axis 1000 rpm
X, Z軸快速移動速度X/Z rapid traverse speed 5000 mm/min
尾座頂尖行程 Tailstock travel 60 mm
滾刀架最大回轉(zhuǎn)角度Hob head swivel ±45°degree
電機總功率Total Power of motor 16 KVA
機床外形尺寸(長X寬X高)Overall dimensions 1820 x 1950 x 2060 mm 機床凈重Net weight 3500 Kg
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